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Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

BOBZIN Kirsten, ZHAO Lidong, ERNST Felix, RICHARDT Katharina

《机械工程前沿（英文）》 2008年第3卷第4期页码 355-359 doi: 10.1007/s11465-008-0055-9

摘要： In the present study, AlSi12 and AlSi10Cu4 were deposited onto Mg-containing aluminium alloys 6063 and 5754 by cold spraying. The influences of the two brazing alloys and spray parameters on coating formation were investigated. The microstructure of the coatings was characterized. Some coated samples were heat-treated at 590°C and 560°C in air to investigate the effect of the rupture of oxide scales on the diffusion of elements during heat-treatment. Some coated samples were brazed under argon atmosphere without any fluxes. The results show that AlSi12 had much better deposition behaviour than AlSi10Cu4. Due to the rupture of oxide scales, Cu and Si diffused into the substrate and a metallurgical bond formed between the brazing alloys and the substrates during heat-treatment. The coated samples could be brazed without any fluxes. Because the oxide scales prevented the formation of a metallurgical bond locally, the brazed samples had relatively low shear strengths of up to 43 MPa.

关键词： diffusion metallurgical substrate Mg-containing aluminium spraying

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Effect of process parameters on the density and porosity of laser melted AlSi10Mg/SiC metal matrix composite

Omotoyosi H. FAMODIMU, Mark STANFORD, Chike F. ODUOZA, Lijuan ZHANG

《机械工程前沿（英文）》 2018年第13卷第4期页码 520-527 doi: 10.1007/s11465-018-0521-y

摘要：

Laser melting of aluminium alloy—AlSi10Mg has increasingly been used to create specialised products in various industrial applications, however, research on utilising laser melting of aluminium matrix composites in replacing specialised parts have been slow on the uptake. This has been attributed to the complexity of the laser melting process, metal/ceramic feedstock for the process and the reaction of the feedstock material to the laser. Thus, an understanding of the process, material microstructure and mechanical properties is important for its adoption as a manufacturing route of aluminium metal matrix composites. The effects of several parameters of the laser melting process on the mechanical blended composite were thus investigated in this research. This included single track formations of the matrix alloy and the composite alloyed with 5% and 10% respectively for their reaction to laser melting and the fabrication of density blocks to investigate the relative density and porosity over different scan speeds. The results from these experiments were utilised in determining a process window in fabricating near-fully dense parts.

关键词： selective laser melting additive manufacturing mechanical alloying powder metallurgy aluminium metal matrix composite

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铝和轨道交通运输

杨遇春

《中国工程科学》 2008年第10卷第5期页码 79-84

摘要：

叙述了铝在轨道列车应用中的特点、应用开发的概况和前景。

关键词：铝铝合金铁路运输高速列车磁悬浮列车

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behavior of Fe–Cr–Ni based alloys exposed to molten MgCl₂–KCl–NaCl salt with over-added Mg

《化学科学与工程前沿（英文）》 2023年第17卷第10期页码 1608-1619 doi: 10.1007/s11705-023-2349-1

摘要： MgCl₂–NaCl–KCl salts mixture shows great potential as a high-temperature (> 700 °C) thermal energy storage material in next-generation concentrated solar power plants. Adding Mg into molten MgCl₂–NaCl–KCl salt as a corrosion inhibitor is one of the most effective and cost-effective methods to mitigate the molten salt corrosion of commercial Fe–Cr–Ni alloys. However, it is found in this work that both stainless steel 310 and Incoloy 800H samples were severely corroded after 500 h immersion test at 700 °C when the alloy samples directly contacted with the over-added Mg in the liquid form. The corrosion attack is different from the classical impurity-driven corrosion in molten chloride salts found in previous work. Microscopic analysis indicates that Ni preferentially leaches out of alloy matrix due to the tendency to form MgNi₂/Mg₂Ni compounds. The Ni-depletion leads to the formation of a porous corrosion layer on both alloys, with the thickness around 204 µm (stainless steel 310) and 1300 µm (Incoloy 800H), respectively. These results suggest that direct contact of liquid Mg with Ni-containing alloys should be avoided during using Mg as a corrosion inhibitor for MgCl₂–NaCl–KCl or other chlorides for high temperature heat storage and transfer.

关键词： concentrated solar power (CSP) Mg corrosion inhibitor Mg–Ni intermetallic salt purification thermal energy storage (TES)

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Promoting hydrogen industry with high-capacity Mg-based solid-state hydrogen storage materials and systems

《能源前沿（英文）》 2023年第17卷第3期页码 320-323 doi: 10.1007/s11708-023-0889-1

摘要： Promoting hydrogen industry with high-capacity Mg-based solid-state hydrogen storage materials and systems

关键词： materials systems

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Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年第5卷第3期页码 256-260 doi: 10.1007/s11465-010-0095-9

摘要： In the present study, samples of aluminium alloy 6060 were coated by cold spraying with a powder of brazing alloy Al12Si. The influence of the process gas temperature on particle velocities and coating build-up was investigated. The coated samples were heat-treated in air and under argon atmosphere to investigate the wetting behaviour of the deposited Al12Si and the diffusion processes between Al12Si coatings and substrates. Coated samples were brazed flux-free under argon atmosphere by an induction heating system. The microstructure of the coated, heat-treated, and brazed samples was investigated. The shear strength of the brazed joints was determined. The results show that the brazing alloy Al12Si could be very well deposited on the substrate by cold spraying. The particle velocity increased with increasing process temperature. Correspondingly, the thickness of Al12Si coatings increased with increasing process temperature. The heat treatments showed that a very good metallurgical bond between the Al12Si coatings and the substrate could be realized by the deposition using cold spraying. The coated samples could be well brazed without fluxes. The coating thickness and overlap width influenced the shear strength of the brazed joints. The highest shear strength of brazed joints amounts to 80 MPa.

关键词： aluminium alloy flux-free brazing cold spraying shear strength

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再生铝——适应可持续发展的绿色产业

杨遇春

《中国工程科学》 2003年第5卷第1期页码 24-32

摘要：

论述了再生铝产业的现状和营销市场，指出规模经济是再生行业的主流，再生铝的产品结构在逐渐向变形铝合金的方向发展。市场需求和技术创新是推动再生铝产业发展的两个主要因素。

关键词：废杂铝旧铝罐（易拉罐）再生铝绿色产业

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Influence of the filler materials on flux-free brazing of pure aluminium (1050)

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年第5卷第1期页码 47-51 doi: 10.1007/s11465-009-0079-9

摘要： In the present study, samples of pure aluminium (1050) were deposited by cold spraying with filler materials such as Al12Si, Al7Si, Al12Si-4%Cu, and the Al-Si-based filler material A, which was especially developed for flux-free brazing by the Surface Engineering Institute. Besides, pure Si powder was also sprayed. The coated samples were heat-treated under different conditions and were brazed under an argon atmosphere without fluxes or with the flux Nokolok by an induction heating system. The shear strength of the brazed joints was determined. The results show that the filler materials could be well deposited by cold spraying. A thin layer of brittle Si could also form due to the strong deformation of the substrate surface. The heat treatments showed that a very good metallurgical bond between the filler materials and the substrate could be realized by the deposition by cold spraying. The Al7Si deposited samples could not be brazed without fluxes under the given conditions. The samples deposited with other filler materials could be brazed without fluxes. The in-situ diffusion process made it possible to braze the Si-deposited samples at 580°C. The joints of the samples deposited with the filler material showed the highest shear strength of 41 MPa, whereas the values of the Al12Si and Si deposited samples were less than 20 MPa. The employment of the flux Nikolok significantly increased the shear strength of the Al12Si deposited samples to more than 53 MPa.

关键词： aluminium flux-free brazing cold spraying shear strength

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230 kA铝电解槽物理场测试分析与技术条件优化

华桂林,曾凡炯,李俊,邵勇,李来宝

《中国工程科学》 2012年第14卷第2期页码 69-79

摘要：

通过铝电解槽物理场的综合测试，系统地给出电解槽的各区域能量损失、槽内磁感应强度的分布及流速分布，对铝电解槽的工艺技术条件合理性以及运行工况进行定量分析和科学评价，为提高铝电解主要技术经济指标，采取有针对性的技改措施提供科学依据。经过工艺技术条件的优化，实现最佳操作路线，有效提升了电解槽技术经济指标及综合效益。

关键词：铝电解电解槽物理场技术优化

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21世纪伊始铝电解工业的新进展

邱竹贤

《中国工程科学》 2003年第5卷第4期页码 41-46

摘要：

21世纪伊始，法国500kA特大型预焙阳极电解槽，以及中国320 kA大型电解槽的出现，标志着铝电解工业的重要新进展。文章从理论上分析了大型电解槽的优越性，论述了减少电解槽的热损失系数，即减少按单位电量核算的热损失量，便是大型槽能够节省电能的理论基础；应用低温铝电解和惰性电极是铝电解工业今后的发展方向。

关键词：铝电解工业大型电解槽低温铝电解惰性阳极和惰性阴极

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Preparation and crystallization kinetics of micron-sized Mg(OH)

Xingfu SONG, Kefeng TONG, Shuying SUN, Ze SUN, Jianguo YU

《化学科学与工程前沿（英文）》 2013年第7卷第2期页码 130-138 doi: 10.1007/s11705-013-1332-7

摘要： Magnesium hydroxide is an important chemical, and is usually obtained from seawater or brine via precipitation process. The particle size distribution of magnesium hydroxide has great effects on the subsequent filtration and drying processes. In this paper, micron-sized magnesium hydroxide with high purity, large particle size and low water content in filter cake was synthesized via simple wet precipitation in a mixed suspension mixed product removal (MSMPR) crystallizer. The effects of reactant concentration, residence time and impurities on the properties of magnesium hydroxide were investigated by X-Ray diffraction (XRD), Scanning Electron Microscopy (SEM) and Malvern laser particle size analyzer. The results show that NaOH concentration and residence time have great effects on the water content and particle size of Mg(OH) . The spherical Mg(OH) with uniform diameter of about 30 μm was obtained with purity higher than 99% and water content less than 31%. Furthermore, the crystallization kinetics based on the population balance theory was studied to provide the theoretical data for industrial enlargement, and the simulation coefficients ( ) based on ASL model and C-R model are 0.9962 and 0.9972, respectively, indicating that the crystal growth rate of magnesium hydroxide can be well simulated by the size-dependent growth models.

关键词： magnesium hydroxide precipitation micron-sized crystallization kinetics

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Optimising the oil phases of aluminium hydrogel-stabilised emulsions for stable, safe and efficient vaccine

《化学科学与工程前沿（英文）》 2022年第16卷第6期页码 973-984 doi: 10.1007/s11705-021-2123-1

摘要： To increase antibody secretion and dose sparing, squalene-in-water aluminium hydrogel (alum)-stabilised emulsions (ASEs) have been developed, which offer increased surface areas and cellular interactions for higher antigen loading and enhanced immune responses. Nevertheless, the squalene (oil) in previous attempts suffered from limited oxidation resistance, thus, safety and stability were compromised. From a clinical translational perspective, it is imperative to screen the optimal oils for enhanced emulsion adjuvants. Here, because of the varying oleic to linoleic acid ratio, soybean oil, peanut oil, and olive oil were utilised as oil phases in the preparation of aluminium hydrogel-stabilised squalene-in-water emulsions, which were then screened for their stability and immunogenicity. Additionally, the underlying mechanisms of oil phases and emulsion stability were unravelled, which showed that a higher oleic to linoleic acid ratio increased anti-oxidative capabilities but reduced the long-term storage stability owing to the relatively low zeta potential of the prepared droplets. As a result, compared with squalene-in-water ASEs, soybean-in-water ASEs exhibited comparable immune responses and enhanced stability. By optimising the oil phase of the emulsion adjuvants, this work may offer an alternative strategy for safe, stable, and effective emulsion adjuvants.

关键词： pickering emulsion vaccine adjuvant alum-stabilised emulsion oleic to linoleic acid ratio stability

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铝合金汽车板性能及其应用

马鸣图,游江海,路洪洲,王志文

《中国工程科学》 2010年第12卷第9期页码 4-20

摘要：

深入讨论了预处理工艺的影响并说明了该工艺在保证铝合金汽车板使用性能的重要性。介绍了铝合金汽车板在汽车上的典型应用。基于笔者认识和目前的研究进展，提出了汽车用铝合金汽车板的重点研发内容，降低成本和价格，做好应用研究是扩大铝合金汽车板在汽车上应用的重要工作。

关键词：汽车轻量化铝合金汽车板材力学性能成形性预处理工艺

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Extractive desulfurization of model fuels with a nitrogen-containing heterocyclic ionic liquid

《化学科学与工程前沿（英文）》 2022年第16卷第12期页码 1735-1742 doi: 10.1007/s11705-022-2167-x

摘要： A nitrogen-containing ionic liquid was synthesized using an aromatic nitrogen-containing heterocyclic and an amino acid, and applied to the extractive desulfurization process to remove benzothiophene, dibenzothiophene, and 4,6-dimethyldibenzothiphene from a model fuel oil. Chemical characterizations and simulation using Gaussian 09 software confirmed the rationality of an ionic liquid structure. Classification of non-covalent interactions between the ionic liquid and the three sulfur-containing contaminants was studied by reduced density gradient analysis. The viscosity of the ionic liquid was adjusted by addition of polyethylene glycol. Under extraction conditions of the volume of ionic liquid to oil as 1:1 and temperature as room temperature, the desulfurization selectivity of ionic liquid followed the order of 4,6-dimethyldibenzothiphene (15 min) < benzothiophene (15 min) ≈ dibenzothiophene (10 min). Addition of p-xylene and cyclohexene to the fuel oil had little effect. The extractant remained stable and effective after multiple regeneration cycles.

关键词： extractive desulfurization nitrogen-containing heterocyclic ionic liquid reduced density gradient analysis desulfurization selectivity